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Clymer Manual-Harley Sportster XL 2004-2009

Clymer Manual-Harley Sportster XL 2004-2009

CHAPTER ONE / GENERAL INFORMATION CHAPTER TWO / TROUBLESHOOTING CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP CHAPTER FOUR AND FIVE/ ENGINE Outer rocker covers / Inner rocker covers / Cylinder head / Valves and valve components / Pushrods and covers / Cylinder / Pistons and piston rings / Oil tank and oil hoses / Specifications /Removal Installation / Valve tappets / Gearcase cover and timing gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Engine mounting system / Specifications CHAPTER SIX / PRIMARY DRIVE, CLUTCH AND EXTERNAL SHIFT MECHANISM Primary drive cover / Clutch release mechanism / Primary chain adjuster / Primary drive/clutch / Clutch cable / Shift lever assembly / Shift shaft / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Internal gearshift mechanism / Transmission / Mainshaft / Countershaft / Transmission / Main drive gear / Crankcase bearing / Transmission drive sprocket / Specifications CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS Air filter backplate / Carburetor / Intake manifold / Fuel hose and clamps / Throttle and idle cables / Starting enrichment valve (choke) cable replacement / Fuel tank / Fuel shutoff valve / Exhaust system / Evaporative emission control system / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Electrical component replacement / Battery / Charging system / Alternator / Ignition system / Starter / Starter solenoid / Lighting system / Switches / Horn / Starter relay switch / Speedometer / Tachometer / Vehicle speed sensor / Turn signal module and turn signal security module / Security system / Fuses / Maxi-fuse / Electrical connectors / Specifications CHAPTER TEN / WHEELS, TIRES AND DRIVE BELT Motorcycle stands / Front rear wheel / Front rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Specifications CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING Handlebar / Front fork / Steering head and stem / Steering head bearing race / Steering play adjustment / Specifications CHAPTER TWELVE / REAR SUSPENSION Shock absorbers / Swing arm / Specifications CHAPTER THIRTEEN / BRAKES Brake fluid type / Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Rear brake pedal / Brake bleeding / Brake fluid draining and flushing / Specifications CHAPTER FOURTEEN / BODY Seat / Front fender / Rear fender / Left side cover / Right side cover / Footrests / Footrest brackets / Sidestand / Fork lock / Specifications CHAPTER FIFTEEN / SUPPLEMENT INDEX COLOR WIRING DIAGRAMS

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